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FreeCAD Part Design: Holes, Pads & Fasteners!

Learn how to design a Square Tube Joint In FreeCAD with this step-by-step CAD tutorial. You'll explore the Pad tool, the Hole tool and the FreeCAD Fasteners Workbench to create a practical joint design for square tubing.

Thanks for watching 🔩 FreeCAD Fasteners Tutorial - FreeCAD Hole Tutorial - FreeCAD Pad - Square Tube Joint

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⏱ CHAPTERS
0:00 Intro
0:08 FreeCAD Part Design: Holes, Pads & Fasteners!
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Transcript
00:00In this video, you learn how to design a tube joint with threaded holes and fasteners.
00:07Here you see the two tubes that will be connected with a joint.
00:12The tubes are placed against each other.
00:17Make sure you have the part design workbench selected.
00:22Then create a new body.
00:26Select it, press F2 and rename it to Connector.
00:31To change its color, select it and press Ctrl plus D to go to the Appearance menu.
00:37Click on the Appearance button and select Diffuse Color.
00:43Select or enter a color code.
00:47And click on OK to apply.
00:51Click on Close twice to exit both menus.
00:56The joint will be created inside this new body as a separate object.
01:00Make sure it's selected, highlighted.
01:03Otherwise, double click on it to make it active.
01:05Now hide the second tube and select the end face of the first tube, which is still visible.
01:12Click on the Sub Shape Binder button.
01:17Toggle the visibility of the first tube to see the shape binder you created.
01:24Create a new sketch inside the connector body.
01:29And select the YZ plane, which lays on the end face of both tubes.
01:36Select the external projection tool.
01:40And try to select the outside contour of the tube.
01:44Make sure both tubes are invisible.
01:46Then you will be able to select the shape binder.
01:58Right-click to exit the external projection tool.
02:02Box select the projected lines.
02:06And toggle Construction Geometry.
02:09Now the lines are not construction lines anymore.
02:14Box select the defined projected lines again.
02:18And select the Offset tool.
02:23Make sure the Add Offset Constraint box is selected.
02:28And the mode is set to Arc.
02:31Enter an offset of 5 mm and press Enter to apply.
02:35Click on Close to exit the sketch.
02:40Select the Pad feature to extrude it.
02:45Set the Mode to Symmetric.
02:48And enter a length of 40 mm.
02:54Make both tubes visible again.
03:00Select the top face of the connector.
03:03And create a new sketch.
03:08Use the Centered Rectangle tool.
03:12Click on the origin.
03:14And drag the mouse.
03:16Enter 25 mm for the horizontal length.
03:20Press Tab.
03:21And enter 25 mm for the vertical length.
03:24Press Enter to apply.
03:27Right-click to exit the rectangle tool.
03:30Select the lines and make them construction lines.
03:35Now select the Circle from Center tool.
03:39And draw 4 circles on each corner.
03:47Right-click to exit the Circle tool.
03:49Select all circles and make them equal.
03:54The diameter is not so important here because the Hole feature will be used.
03:59Click on Close to exit the sketch.
04:02Now select the Hole feature.
04:06For the Profile, select Isometric Regular.
04:11For the Size, select M6.
04:16Change the Depth type to Through All.
04:20And for the Hole type, select Modeled Thread.
04:24Click on OK to apply.
04:28Now, both sides have 4 threaded holes.
04:36It's time to add the clamping screws.
04:38Go to the Fasteners Workbench or install it.
04:42Select the edge of a hole.
04:46And add an ISO 7089 Washer.
04:51Do the same for the other hole.
04:54Sometimes the washer will be placed the wrong way.
04:59Press Ctrl plus Z to undo the action.
05:02Select another edge and place the washer.
05:05Do the same for all other holes.
05:17Now select all edges of the washers.
05:32And add a DIN 933 screw.
05:38All screws are placed, but they are too long.
05:50Select all screws.
05:51Hold the Shift key for this.
05:54And change the length to Custom.
05:58Change the length to 7mm to finish the model.
06:04Please note that some clearance should be incorporated when using this as a 3D print.
06:11Keep watching for some more stuff that you may like.
06:15Consider subscribing if you like my content.
06:17Thanks.
06:18You might also want to check out my 3D printing channel.
06:21See you there.
06:23And if you like music, you might also want to check out this channel.
06:27.

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