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Bea (@​​bea.copeland) just bought her first house, and it needs a lot of work! In this episode, she enlists help from a professional named Mark Lacko who’s been making various cast-concrete products in the Hudson Valley for decades. Together, they produce natural, durable, customizable, and environmentally friendly countertops for Bea’s renovated kitchen. Tune in to see how they did it!

Bea’s Overalls from Handyma'am: http://www.handymaamgoods.com
Paint for the Walls & Ceiling in the color 1526 Creamery White and paint for the Window Trim in the color 1520 Met Grey from Ecos Paints: http://www.ecospaints.net
Cabinets from IKEA: STENSUND beige kitchen cabinet series
Cabinet hardware from Lowes: Brainerd Wrapped Bar Adjusta-Pull

ABOUT SERIES
Join Bea Copeland, a designer and DIY-er with a passion for home improvement, as she gets to work on renovating her new home! From installing wainscoting to creating one of a kind concrete countertops, each episode features a different renovation project with tips on how you can do it too.

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Transcript
00:00It's fine.
00:00I'll just need to notch a little out of the sill.
00:04But I think I was going to have to do that anyways.
00:06I'm Bea, a designer and a DIYer with a passion
00:10for home improvement.
00:11Whoa.
00:11I just bought my first house, and it needs a lot of work.
00:14A lot of vandalism.
00:15Rodent.
00:16Stripper pool here.
00:17Rat stage here.
00:18So it's time to put my skills to the test.
00:20I love learning from the pros, but sometimes I'm
00:24going to try things my way.
00:25Join me for the adventure.
00:29Hey, I'm Bea, and on this episode,
00:31I'm building my dream kitchen.
00:34So the kitchen is in the same place as the old kitchen,
00:37but I just needed to change a few things up.
00:39The floor plan, the layout, wasn't working.
00:42Not to mention, the cabinets were not in great shape.
00:45Mice, rodents had been in and out of this thing,
00:48so it needed just a total renovation.
00:51I have all of my IKEA lower cabinets in,
00:54and the next step is building out my countertops.
00:57For countertops, you know, there's marble,
00:59there's all sorts of stones.
01:01I'm going to go a DIY route and do concrete countertops.
01:04In order to learn how to make them,
01:06I need to go meet up with a professional.
01:08His name is Mark.
01:09These are the bottoms of the molds,
01:12which were made from templates,
01:16like a dry-fitting these to just make sure
01:18that the measurements are .
01:21I'm headed over to Mark's studio to start with step one,
01:25making the concrete molds.
01:28Mark?
01:30Hello.
01:31How are you?
01:31Good.
01:32How are you doing?
01:32Okay.
01:33The drill press is all set up.
01:35Great.
01:35Mark put me straight to work at the drill press.
01:38This machine helps pre-drill holes
01:40so that the pieces of the molds can be screwed together.
01:44Last one.
01:49You've got it down to such a science,
01:50and I just think about the way that I work,
01:52and it's just so all over the place.
01:55I had seven guys working for me,
01:57and we kind of had to figure out how to do it,
01:59so it was completely mindless.
02:01Idiot-proof.
02:03Once we get these all made,
02:04we're going to have to seal the edges,
02:06and that seal actually makes the radius
02:09on the corners of the concrete.
02:10Oh, okay.
02:11Oh, so it's not like a sharp edge.
02:13Right.
02:13Got it.
02:15So after the caulking...
02:17Yep.
02:17...the next thing we would have to do
02:18is to make reinforcement for the concrete itself.
02:22So I had you get some rebar.
02:24What's the purpose of the rebar?
02:25So you see all these little ridges on it?
02:28Concrete really grabs to this and binds to it,
02:31and it will keep it from cracking.
02:33So we have to cut the rebar.
02:55Once we cut the rebar,
02:57we weld it together,
02:58and it becomes a sturdy skeleton
03:00for each countertop section.
03:03Oh, my gosh.
03:06Oh, gosh.
03:07Okay.
03:07Whoa.
03:08I did...
03:09I...
03:09Okay.
03:10It's fine.
03:24Next.
03:24Yep.
03:25I'm done with the wire lath, I know.
03:27Wire lath.
03:28And it's like a wire net.
03:34Wire netting.
03:35Very sharp and wobbly.
03:38What is that?
03:39What is that?
03:41That's the thing that you cut this nasty stuff with.
03:44Oh, whoa.
03:49All right.
03:50So this fits reasonably well.
03:52Yep.
03:52As long as it's got some distance from the edge,
03:55it won't go anywhere once it's in there.
03:59We're back for more of the concrete countertops.
04:02Mark, it's pouring day, right?
04:04Correct.
04:05Today's the big day.
04:06The big day.
04:06The final step.
04:08So walk me through what we have to do today.
04:10Okay.
04:11So we had you come and you helped me measure out all these things into buckets.
04:14And we've got mini marble chips, Portland cement, and sand.
04:19Correct.
04:20So first we're going to mix all of the ingredients dry.
04:23Mm-hmm.
04:23Throw the bag of pigment in there.
04:25Pure black pigment.
04:27It's carbon black.
04:28Yep.
04:28Carbon black, because I'm going for like a dark gray.
04:31All right.
04:31We need helpers?
04:32We're good to go.
04:33Yes, my helper.
04:34This is Jeff, my oldest friend.
04:38But we're going to start the mixer first and get this going.
04:40Okay.
04:41Ooh.
04:43Okay.
04:44We're going to let that mix around.
04:46Okay.
04:47Oh yeah.
04:49It does.
04:50There's some water with some water reducer in it so we don't have to use as much water.
04:54Got it.
05:07So Mark, why do we have to work so fast?
05:10Oh gosh.
05:11It's okay.
05:11First spill of the day.
05:13You won't be docked for spills.
05:17Because right now it's at a really good point where it flows nicely.
05:20Uh-huh.
05:20And in a half an hour it may not do that.
05:24So you want to take advantage of it.
05:28I'm going to turn on their vibrators.
05:30Those orange things.
05:32It's about to get noisy.
05:34The motors with an eccentric weight on them.
05:36When you turn them on, the whole table shakes.
05:39And it's really loud and annoying.
05:40And the shaking is to settle.
05:42Basically to get all of the air bubbles out that will be on the surface.
06:06So all of the molds are now poured.
06:09Mark is going to finish troweling the top so they're nice and clean and flat and smooth.
06:13And then we will wrap them all in plastic.
06:17Seal them so that they can dry for 10 to 14 days.
06:22Slowly.
06:23Slowly dry.
06:29All that time putting all these screws in.
06:32Now we're going to take all these screws out.
06:35Uh-huh.
06:36Wow, I love how they look and they're not even finished.
06:39It's got like a little shiver.
06:42Faucet hole there.
06:45So that's kind of where we placed the blobs of concrete.
06:49Before I can bring these countertops home, I need to apply a concrete sealant to protect them from liquids and
06:55scratching in the kitchen.
07:01The countertops are in and now I'm installing the backsplashes per Mark's instructions.
07:06A little glue on the back and they go right against the wall.
07:09Now I just have to clean up and this kitchen is ready.
07:19The kitchen is done.
07:21Let me show you everything that's happening in here.
07:24First of all, it's all about the countertops.
07:28Check these out.
07:29I am so unbelievably happy with how they look.
07:34The color, the texture of the concrete, the kind of wabi-sabi look of these countertops, the very kind of
07:42imperfect, handmade, organic, textured look completes this whole room.
07:50With very clean lines and very kind of clean colors, I think these countertops just pop in the best possible
07:57way.
07:58So my parents were one of Mark's first clients for these concrete countertops.
08:02It was like his prototype ended up going into the kitchen I grew up in.
08:06And when I thought about my dream kitchen, it was a no-brainer.
08:10I knew Mark could make them like no other.
08:14It was so amazing to be able to go to him and work with him to create these for my
08:18home.
08:19His craftsmanship is unparalleled and you can see in the way it turned out.
08:26All the cabinets are in.
08:28Those were box cabinets that I was able to build and install.
08:33Hardware, which I love, just like that matte black, really pops on these cabinets.
08:39My refinished parquet floor, those are original to the house.
08:43So this is parquet from the 60s.
08:45Parquet was very trendy around that time.
08:48And I uncovered that parquet under layers of vinyl, plywood, carpet, and sanded them down, brought them back to life
08:57with a silver gray stain.
08:59And I just think they came out so good.
09:02I actually love how you can see the subtlety in different wood.
09:08Liam built these floating shelves from beams that I used in the dining nook.
09:13So I just love how this is a moment that I'm able to draw part of this other room into
09:18this room.
09:18It just makes it feel a little more cohesive.
09:21I have this little bar with S-hooks where I can dry herbs, hang utensils.
09:27For me as an organizer, I just love being able to, like, think ahead and plan this kitchen around its
09:32functionality.
09:34Hidden dishwasher. Love that.
09:37It was important to me to have seamless cabinets underneath to not take away from these amazing countertops.
09:46Working with Mark was really rewarding because not only did I get to see his craftsmanship and years of experience
09:53at work,
09:54but it kind of trickled down and I get to have something in my home that I had a hand
10:00in making and that hopefully lives on beyond me in this home.
10:04They're pretty sturdy. They're going to last a while.
10:11One little surprise feature when these got installed, this little thing right here.
10:16So that's Mark's bug, he calls it.
10:19And that's just a little logo from his days of actually manufacturing these for clients.
10:24So I'm a proud owner of Mark's little bug here.
10:27Yeah.
10:28Suck.
10:28I love you.
10:28We'll never know you guys ahead here.
10:30I love you.
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