In diesem Video nehmen wir Sie mit hinter die Kulissen der ZEEKR Smart Factory und zeigen Ihnen, wie innovative Elektromobilität von der Idee bis zur Fertigung entsteht. Erfahren Sie mehr über die fortschrittliche Automatisierung und die Technologien, die den Bau eines luxuriösen Elektrofahrzeugs ermöglichen.
😇 Dein Abo hilft uns: https://tublo.eu/abonnieren
✅ Source: Zeekr
➡️ Mehr Infos: www.tuningblog.eu
Die ZEEKR Smart Factory repräsentiert den nächsten Schritt in der Automobilindustrie: Durch den Einsatz von hochentwickelter Automatisierungstechnologie und modernster Fertigungsmethoden wird die Produktion von Elektrofahrzeugen revolutioniert. Mit einem Fokus auf Präzision und Effizienz werden die Fahrzeuge hier auf höchsten Niveau gefertigt, was für eine herausragende Qualität und Innovation sorgt. Die ZEEKR Fahrzeuge bieten nicht nur beeindruckende Reichweiten, sondern auch eine erstklassige Ausstattung und ein futuristisches Design.
Besonderes Augenmerk wird auf die Verwendung nachhaltiger Materialien und die Integration smarter Technologien gelegt. Die Innenräume der Fahrzeuge überzeugen mit luxuriösen Details und einem eleganten, modernen Look. Das innovative Infotainment-System, die fortschrittlichen Fahrerassistenzsysteme und die nachhaltige Batterieproduktion setzen neue Maßstäbe im Segment der Luxus-Elektroautos.
Erleben Sie, wie der Luxus-Elektroauto-Hersteller ZEEKR mit modernster Technologie und außergewöhnlicher Ingenieurskunst den Automobilbau von morgen gestaltet. Ein faszinierender Blick auf die Herstellung eines Fahrzeugs, das nicht nur umweltfreundlich, sondern auch ein echtes Meisterwerk der Technik ist.
#ZEEKR #Elektroauto #Automobilindustrie #ZukunftDerMobilität #Innovation
#tuningblog - das Magazin für Auto-Tuning und Mobilität!
😇 Dein Abo hilft uns: https://tublo.eu/abonnieren
✅ Source: Zeekr
➡️ Mehr Infos: www.tuningblog.eu
Die ZEEKR Smart Factory repräsentiert den nächsten Schritt in der Automobilindustrie: Durch den Einsatz von hochentwickelter Automatisierungstechnologie und modernster Fertigungsmethoden wird die Produktion von Elektrofahrzeugen revolutioniert. Mit einem Fokus auf Präzision und Effizienz werden die Fahrzeuge hier auf höchsten Niveau gefertigt, was für eine herausragende Qualität und Innovation sorgt. Die ZEEKR Fahrzeuge bieten nicht nur beeindruckende Reichweiten, sondern auch eine erstklassige Ausstattung und ein futuristisches Design.
Besonderes Augenmerk wird auf die Verwendung nachhaltiger Materialien und die Integration smarter Technologien gelegt. Die Innenräume der Fahrzeuge überzeugen mit luxuriösen Details und einem eleganten, modernen Look. Das innovative Infotainment-System, die fortschrittlichen Fahrerassistenzsysteme und die nachhaltige Batterieproduktion setzen neue Maßstäbe im Segment der Luxus-Elektroautos.
Erleben Sie, wie der Luxus-Elektroauto-Hersteller ZEEKR mit modernster Technologie und außergewöhnlicher Ingenieurskunst den Automobilbau von morgen gestaltet. Ein faszinierender Blick auf die Herstellung eines Fahrzeugs, das nicht nur umweltfreundlich, sondern auch ein echtes Meisterwerk der Technik ist.
#ZEEKR #Elektroauto #Automobilindustrie #ZukunftDerMobilität #Innovation
#tuningblog - das Magazin für Auto-Tuning und Mobilität!
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MotorTranskript
00:00Whoa, that's super loud!
00:05This is the time right now, it's after midnight and judging by my surroundings you might
00:30have thought I stumbled upon some work site after hours, but what I'm about to reveal
00:35to you might shock and amaze you.
00:38I'm at the Zeker Intelligent Factory in Meishan, Zhejiang province and there's few lights on,
00:43even fewer people around, but right now at this very moment cars are being built and manufactured
00:49right here.
00:50It's a factory that quite literally never sleeps.
00:53And in case you don't believe me, take a closer look for yourself.
01:00This is what's known as a dark factory, a fully connected, automated production line
01:04where machines work with near zero human intervention.
01:09And right now, you'll find engineering marvels like this mega die casting machine performing
01:13some of the most technically sophisticated tasks with perfect precision.
01:18All of this is only possible because of the extraordinary level of intelligence and connectivity
01:24embedded at every layer of the production line, what we call full stack digitization.
01:31In this video, I'm going to tell you exactly why this new way of car making is so central
01:36to Zeker's competitive edge in the new era of mobility.
01:40But first, I'm going to do something that this factory almost never does.
01:45Get some sleep.
01:46And in the morning, we're going to head over to the Zeker Intelligent Factory in Hangzhou
01:50Bay to see what makes that perhaps the smartest car factory on planet Earth.
01:57Welcome to the Zeker Intelligent Factory.
02:00This is what it looks like in the light of day.
02:02Over 300,000 cars are produced here every single year, including Zeker's most popular models
02:08like Zeker 001 and 009.
02:12It covers an area of 330 acres, which to put it in perspective is the size of about 250
02:19football fields.
02:21Zeker of course makes pure electric cars, which puts Zeker at the forefront of the green mobility
02:27push.
02:28What this factory proves is that Zeker is also at the leading edge of smart green production
02:33too.
02:35This area of the factory site you see here is a massive solar farm that powers everything
02:40being made inside.
02:42There's 300,000 square meters of PV installation here, generating 40 megawatts of energy last
02:48year.
02:49The benefit of that clean power is equivalent to planting around 320,000 trees.
02:54But there's even more to the story than that.
02:57The factory runs on a fully connected Internet of Things infrastructure.
03:02That's exactly the dashboard in front of me I'm going to show you.
03:06This level of intelligence unlocks huge gains in energy efficiency.
03:10For instance, on the screen you can see at any moment how much solar power is available.
03:16This is of course dependent on factors like weather.
03:20What's more, it can make accurate forecasts about how much solar output will be available
03:25in the coming days.
03:27It also knows exactly how much energy will be required to run every process here.
03:33And armed with this knowledge, flexibly shift energy intensive tasks like stamping and welding
03:38to times when solar power is more abundant.
03:42We can generate up to 30 to 40% energy savings and much higher energy productivity per vehicle
03:49produced.
03:50Zeeker is green from the ground up.
03:53The cars themselves of course, and the car making process.
03:57To understand why this is such a game changer, you need to look at the dynamics of how cars
04:02were made starting from the beginning.
04:06The moving assembly line, launched in 1913, transformed cars from luxury playthings into
04:12mass market essentials.
04:14It ushered in a new era of abundance, bringing prices down to a level where the middle class
04:19could afford cars.
04:20The reason this is so significant is because the previous model dominated automaking for
04:24decades and decades.
04:26That era traces all the way back to Henry Ford when the modern assembly line was invented.
04:32of manufacturing over the last 100 or 120 years has gone through several phases.
04:40The first innovation was back more than 100 years ago when Henry Ford started the assembly
04:47line process and it was a flow process that improved efficiency and quality quite a bit.
04:54The second phase was lean manufacturing, which was an approach that was developed in the US,
05:00that then applied extensively in Japan in the 1970s and 80s, and that improved productivity.
05:11That model was updated and refined, but it endured for decades.
05:15So what were the key features for this era?
05:19Automakers would forecast demand based on historical sales data, economic indicators, dealer feedback,
05:25and market trends, finalize build schedules, place orders with supplier networks, and pump
05:30out cars at volume.
05:33Car makers would then rely on dealer networks to sell in clear inventories.
05:38But the model was most successful under certain conditions.
05:42Products are planned far in advance.
05:44Normally, one factory producing no more than one model in huge volumes in a very standardized
05:50way, meaning slower product development cycles and less opportunity for customization.
05:59It worked fine until it didn't.
06:02Cracks started to emerge.
06:04And the reason behind those cracks comes down to people.
06:08A new generation of digital natives grew up with smartphones, apps, streaming, and instant
06:14connectivity.
06:16Consumers wanted out of their cars the things they love most about other tech products in
06:20their lives, not having to settle for what's in stock at the dealer.
06:26Consumers expect the vehicle intelligent features to evolve as quickly as they do their smartphone,
06:33or their other electronic devices, or internet-enabled devices.
06:37And so that's at a much faster pace than traditional mechanical vehicle development, which usually planned
06:46for a cycle time, a vehicle life of maybe five to ten years.
06:51Now consumers expect fresh models with updated technology every two years.
06:57And that requires a different mode of developing vehicles, where software runs, development runs
07:04sort of in parallel to the mechanical development.
07:07Bottom line, the moment was right for disruption.
07:11And a new class of automakers emerged, many coming from China and ready to match the needs
07:16of this new class of consumers.
07:21The Zeeker Intelligent Factory is the apex predator in the new era of automaking.
07:27So what exactly makes this factory so innovative?
07:32The first thing is we often think about factories in purely physical terms, machines, hardware,
07:38equipment, the products that are produced.
07:40That is only half the story here.
07:42This factory is an ecosystem fully integrating software and hardware.
07:48The unsung hero here is the digital layer, which brings me to my first point.
07:53This place is designed to be much, much more intelligent.
07:57The best way to sum it up is full digital design, digital process simulation, and digital operations.
08:04Everything connected by 5G.
08:06AI and digital technologies are enabling factories that can be highly automated and reduce the
08:14amount of labor required to half or less of what it used to be and improve the manufacturing
08:21costs and efficiency.
08:24What I'm showing you now is one of the best examples of that.
08:27It's called digital twinning.
08:29What we're now looking at is a digital replica of the entire production floor.
08:34Engineers can test and validate in a virtual environment everything that takes place in
08:39the factory.
08:41This makes it possible to identify and spot potential hiccups before making real-world changes.
08:48You can roll out a new production setup quickly with a high degree of confidence.
08:52Everything will perform the way it should.
08:55The digital operation works much like a conductor in a large symphony orchestra.
09:00You have multiple instrumental sections like welding, assembly, logistics, etc, etc.
09:08The digital layer here brings order to all of this.
09:11Making sure every section of the factory works in perfect symmetry.
09:16And to illustrate this, let's track the journey a car takes from the moment it is ordered
09:21to the finish line when it leaves the production line.
09:24Imagine I'm a customer.
09:26I place an order at a Zeker showroom.
09:29Zeker vehicles have pretty much countless customization options.
09:33Zeker 001 produced right here has more than 1.5 million combinations of options and some 20 options
09:40for wheels alone.
09:42This would overwhelm the factories of legacy automakers which can only cope with a few small customizations
09:48like color options, not the case here.
09:51So, I pick out exactly what I want as the customer and instantaneously the order data is sent here
09:57to the factory.
09:59Seamlessly, the system registers the components and materials that are required and is entered
10:04into the production schedule.
10:07So this area of the factory I'd call the central nervous system and everything here is completely
10:13automated and controlled by advanced robotics.
10:17This area behind me is responsible for collecting all of the parts and is connected to the central
10:22scheduling system which links directly to the order demand in real time, ensuring that
10:28all of the parts and materials always end up at their right destination in the production
10:32line and we can handle the complexity over a million and a half customizations here.
10:39So the room I'm in now and the screens appearing behind me speaks to the power of the digital
10:45control happening inside this factory.
10:47And one thing that's especially impressive is every single Zeker model has a digital record
10:52across its entire lifespan.
10:55So what that means is every single component installed, weld performed, or sensor calibrated
11:01inspection pass is logged in real time.
11:04And if ever an issue arises, even many years after it's manufactured, all of that can be
11:09traced back to the exact station, machine, and shift it happened in.
11:14This factory utilizes the latest technology in stamping, but what's more, it's outfitted with
11:19high-resolution sensors that feed data into an AI system that analyzes key variables like force
11:26measurement, vibration detection, temperature monitoring, and precision of dye alignment.
11:33It's a self-optimizing system.
11:36So let's move into the next stage of the production process, welding.
11:42So normally in a traditional plant, when you get to this area of the factory, it has a
11:46very distinct odor.
11:48It's very obvious, but not here.
11:50And one of the reasons for that is it employs a very different technique.
11:54Here the process is 100% automated using 703 robots for the welding process.
12:02It's much more precise, much more high quality as well.
12:05I'll explain how.
12:07When it comes to welding, the optimal method is to apply a low current at the beginning
12:11to soften the materials being welded, then to gradually increase the current to melt them.
12:18The whole process only takes a second, meaning when done manually, you can only get so good
12:23of a result.
12:25These welding robots can divide that one second into millisecond intervals and create a dynamic
12:30current optimized at the millisecond level.
12:33Welding quality is massively important to product performance.
12:37Zeeker 009 has 4,800 welding points on its frame.
12:43Each one is engineered to perfection.
12:46The robots use laser remote methods enhanced by AI systems to achieve an industry-leading
12:520.05 mm to 0.1 mm accuracy.
12:57Let's head over to the paint workshop to see this in practice.
13:00For a car to look and feel premium, the paint job has to be sublime and absolutely perfect.
13:06In order to achieve the highest possible standard, each and every step of the paint process from
13:11pre-treatment to primer, main coat and clear coat involves a comprehensive vision AI scan.
13:18First, high-resolution cameras and sensors to detect any defects down to the micron level.
13:26Cameras are AI trained on massive datasets to detect variations in shape or reflectivity
13:32invisible to the human eye.
13:35There's one more area of the factory I want to show you, and trust me, I've saved the best for last.
13:43So Zeeker established the world's first large-scale integrated die casting L4 production line.
13:49That's this beast you see right here behind me.
13:52It's 100% automated and it weighs, wait for it, 7,200 tons.
13:59So mega casting technology is super useful for creating large structural components like the rear frame of certain models.
14:07And why it's really important is because there's fewer pieces stamped together, which delivers much more structural integrity and better safety.
14:16Fewer welding points, much more structural integrity, and it's used in models like Zeeker 009.
14:23For 009, the bending stiffness of the body is 11% higher.
14:27Torsion rigidity of the body is 36,450, three times as high as that of a traditional NPV.
14:36Torsion rigidity of a vehicle is a key attribute by which we can tell how much deformation in a crash the vehicle in question can withstand.
14:45It's a key reason.
14:46009 is nicknamed the road tank.
14:50That's it for this episode of Behind the Z.
14:52I hope you've all learned more about why the Zeeker Intelligent Factory is so critical to our business model
14:58and also bringing the most innovative products to you, the user.
15:02Take care, guys.
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