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  • 18 hours ago
3D printing technology is redefining how homes are built. In rural Colorado, a modular robot prints multi-story houses in days, instead of weeks. But can this technology scale fast enough to meet global demand?
Transcript
00:00Not brick by brick or stone by stone, but rather layer by layer.
00:063D printing as opposed to conventional construction.
00:12What you're seeing behind me is a bought to 3D printer technology,
00:16along with our material delivery system and our advanced house management system.
00:20And this machine is able to 3D print multi-story buildings.
00:25So not only one floor, but two floors.
00:28So in construction, sometimes you have different lots, different size of lots.
00:34And the machine, it's made out of modules.
00:36So it can expand and it can also shrink to accommodate whatever your land is.
00:43The hope is that technology like this could help tackle not just the shortage of affordable homes,
00:48but also the shortage of resilient homes.
00:51But it's a delicate process.
00:52Our batch plant that's almost 250 feet of hose away is mixing concrete
00:57and then that's going into our concrete pump.
01:00And then that has to come through all of our hoses and get to here.
01:02And we have a very narrow window where that concrete needs to stiffen up enough
01:08for it to support the next layer.
01:10Our operators are changing different amounts of plasticizer or internal cure or accelerant,
01:14depending on the day.
01:16And then depending on the weather, the UV, the temperature, the wind,
01:19those are all going to play a factor in how quickly that concrete is going to harden.
01:23On the bad side is if we miss that window and the concrete is either too fast or something goes
01:29wrong and we're too slow.
01:30Now we have all this 250 feet of concrete in the hose that we have to make sure it doesn't harden.
01:36And then if we're too slow or the concrete mixture is too soft or too runny essentially,
01:42then it's not going to be able to support the next layer when the printer comes around.
01:47When all goes well, the company says they can print the main structure of a house in about a week,
01:52compared to as long as six weeks using more traditional framing methods.
01:56If you say, hey, there's 20 steps to go from zero to building a home,
02:00which there's more or less depending on what you're looking at.
02:03If you can take a percentage point or half a percentage point out of every one of those steps,
02:07then ultimately you bring down the cost of home and ultimately you solve the housing crisis.
02:11And there's very much a crisis.
02:13UN statistics show that about 40% of the world's population will need access to adequate housing
02:19by 2030, or 96,000 adequate housing units every day.
02:24It says one in four people live in harmful conditions to health and safety.
02:29Harmful conditions like wildfires, as seen in Los Angeles earlier this year.
02:33But LA is hardly the only place in the country where wildfire damage is a risk.
02:39Here in the U.S., you know, we see signs of it increasing in its severity and intensity.
02:44So the U.S. Forest Service estimates that there are 70,000 communities and about 46 million homes
02:52in what we call the wildland-urban interface, which is an area where there's vegetation that meets housing
02:59and really sets up the conditions for wildfires to continue burning through our communities.
03:04Just for some context, that's about a third of our housing in the U.S. that is at risk to wildfires.
03:11And in this pocket of rural Colorado, that risk is here too.
03:15We have a mountain with plenty of combustible trees leading right down to this particular development.
03:20This is the highest fire risk development you can have.
03:24So we have to build with non-combustible materials in general based on code.
03:28But this already sets us up for that across all of our developments to be building with that level of material
03:34and provide a product that is quite a bit less combustible than what you would do with a wood-framed home.
03:39VeroTouch and a handful of other 3D printing firms are betting that time, labor and cost savings
03:45will eventually make durable homes cheaper to build.
03:48The 31 homes in this development are priced between $550,000 and $670,000, roughly the county's median.
03:57The technology works, but mass production that could ease the housing shortage is still a long way off,
04:02even as public interest grows.
04:05My partner and I have a business locally, and so affordable housing is super important to keep people being able to work with us.
04:13It's interesting. It's not necessarily cheap housing, but you do get masonry instead of stick, which is interesting.
04:20Would you buy a 3D printed house?
04:22Um, I can't say I wouldn't. I just don't know enough about them.
04:26Half an hour away, two finished and sold houses printed by the company stand ready to be rented,
04:32adding to the low hundreds estimate of existing 3D printed buildings in the world.
04:37It won't replace traditional construction anytime soon.
04:40But as housing needs grow and environmental factors become more extreme,
04:44technology is an inevitable part of how and what we build.
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