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Mark was invited inside Samsung Display’s top-secret headquarters in South Korea as one of the first journalists in the entire world to ever step inside their labs. In this video, he’ll give you an exclusive first look at the massive breakthrough coming to the Galaxy Z Fold 8: a game-changing technology called Flex Titanium.

After seven years of refining foldables, Samsung has finally found a way to make a foldable display nearly crease-free while making it more durable and even thinner. Mark sat down with top Samsung executives Byung Duk Yang and KyungJin Yoo to get the inside scoop on how they layered a microscopic titanium-alloy film with a flexible titanium plate to completely eliminate screen air gaps and crush the crease.

You’ll also come behind the scenes into their automated torture chambers to witness devices being bent 18,000 times a day in extreme environments ranging from a freezing -4°F (-20°C) to a blistering 140°F (60°C). You’ll see a 21.7-gram steel ball drop test, an insane 160-point light reflection test, and find out exactly why Samsung says they "love" the threat of Apple’s rumored iPhone Ultra entering the foldable market this September.

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Transcript
00:00I'm one of only five journalists in the entire world who has ever been allowed inside Samsung
00:04Display's top secret headquarters in South Korea, and what I saw inside those labs is
00:08about to completely change how we look at foldable phones forever.
00:13With the Galaxy Z Fold 8 series launching, Samsung has finally cracked the code on the
00:18one thing holding foldables back.
00:19It finally demoed a virtually crease-free screen that is thinner, stronger, and designed to
00:24make Apple very, very nervous.
00:26By the end of this video, you're going to see the exact torture tests this screen went
00:30through, the wild new science behind it, and why the foldable wars just changed forever.
00:37Allow me to set the stage.
00:39Samsung was the first mainstream phone brand to start showing off foldable displays all
00:43the way back in 2009, though we didn't get the original Galaxy Fold on shelves until 2019.
00:49For seven years, they've been iteratively grinding away at making these things mainstream.
00:53But ahead of the next generation of Samsung foldable phones, including the flagship Galaxy
00:57Z Fold 8, I was invited directly to their core R&D facilities in South Korea.
01:02While I was there, I sat down with two of the mastermind executives leading this revolution.
01:06They told me that while the first-gen foldables were massive innovations, consumers have consistently
01:11demanded improvements in thickness, weight, and of course, that perennial annoyance, the
01:15screen crease.
01:16Well, Samsung's response to those demands is a massive technical breakthrough coming
01:21to the Galaxy Z Fold 8 series.
01:23Let me introduce you to Flex Titanium.
01:26We've seen Samsung use titanium in phone frames to support overall durability, but Flex Titanium
01:31is the first time the material is implemented inside the actual display structure itself.
01:36Flex Titanium is a dual defense system consisting of two key parts, a titanium alloy film and
01:42a titanium plate.
01:44First you have the titanium alloy film, which sits directly beneath the OLED panel to support
01:49it.
01:49It offers 20 times greater stiffness than traditional plastic films, yet it is somehow only 30% the
01:55thickness of a human hair.
01:57This gives you a display panel that is significantly slumber, but incredibly rigid when you're pressing
02:01on it.
02:02But titanium by its very nature isn't exactly known for being flexible.
02:06So, Samsung basically formulated an entirely new proprietary titanium alloy specifically
02:11to achieve the exact stretchability needed for a folding screen.
02:16Then there's the titanium plate, which is a flexible structure supporting the display
02:20module from underneath.
02:21In previous foldables, microscopic air gaps between the display module and the adhesive plate
02:26could cause the screen to sag or crease over time.
02:30But this new plate allows for an incredibly tight, seamless bond.
02:33It completely eliminates those air gaps.
02:36To make the actual folding area smooth, Samsung engineered a highly precise lattice structure
02:41right where the screen bends.
02:43An ultra-advanced laser-hole process fills the gaps in that lattice design, thus increasing
02:49the complete integrity of the material.
02:51With Flex Titanium, the visibility of the crease is dramatically reduced.
02:55When you look at it, the crease is, in fact, practically gone.
03:01But a smooth screen doesn't mean anything if it breaks after a few months of folding.
03:05And that's why Samsung let me walk into the testing labs to see how the new panels are
03:09torture tested.
03:10Get this.
03:11500,000 folding tests.
03:13That is how many times Samsung Display bends these panels to make sure they're ready to
03:17survive real-world daily wear and tear.
03:19Inside this chamber, they're controlling all sorts of elements, including not just like
03:24the folding and unfolding using robots, but also you're able to control the temperature
03:28and humidity.
03:29And we're talking about anywhere between negative 20 degrees Celsius all the way up to 60 degrees,
03:34which is about 140 degrees Fahrenheit.
03:37When the display is at normal room temperature, Samsung Display tests them to fold up to 500,000
03:41times.
03:41Under extreme desert heat, they test them up to 300,000 folds.
03:45And in the brutal sub-zero cold, these panels still successfully fold up to 60,000 times.
03:51And I can't show you, but there are cameras, eight live feeds that are going on inside.
03:57And it uses computer vision to tell the engineers when a display fails or doesn't.
04:03So overall, I think if you want something this durable, you need the testing to back it up.
04:07And now, we got our first look at how it works.
04:11Then there's the impact testing.
04:13Samsung positioned a foldable display under a vertical tube and dropped a solid 21.7-gram
04:18steel ball directly onto the screen.
04:20They did this at various heights, all the way up to nearly 20 inches without a scratch.
04:26Normally here at Tom's Guide, when we review a smartphone display, we use a specialized colorimeter
04:31and software to test the screen head-on.
04:33We measure things like peak brightness, color reproduction, and delta E accuracy.
04:37It's a thorough testing protocol, but what Samsung Display does inside their testing labs
04:41goes way beyond.
04:43They have this massive machine for advanced image quality and reflection testing.
04:47A spherical light source completely coated in a specialized barium sulfate material replicates
04:53the absolute highest light reflection rate possible.
04:56Then scanners measure the light bouncing back from the screen and calculate exactly how much
05:01light gets reflected.
05:03Samsung runs this test in eight different directions simultaneously, detecting more than 20 distinct
05:08data points for each direction.
05:10That means they are gathering 160 points of data across a rigorous three-minute test while
05:16the phone is continuously rotating the entire time.
05:19I have to respect the level of obsession here.
05:23All of this precision engineering and automated torture testing brings us to the elephant in
05:27the room.
05:27Apple.
05:28It is one of the worst-kept secrets in tech right now that Apple plans to finally enter
05:32the foldable phone market this coming September with a rumored iPhone Ultra or iPhone Fold.
05:37For years, Samsung has enjoyed a comfortable dominance in the foldable space.
05:41But a looming threat from Cupertino would make most companies sweat.
05:44When I brought this up to Samsung executives, they surprised me.
05:48They didn't seem worried at all.
05:49In fact, they told me they absolutely love, in quotes, the idea of Apple entering the arena.
05:55Samsung has been iteratively refining this technology in the public eye since 2019.
05:59They've already made the mistakes, took the hits, and figured out how to continuously optimize
06:04thickness, weight, and durability over several generations.
06:08By minimizing the crease, which has been one of the biggest mental roadblocks for everyday
06:12consumers, the execs over at Samsung believe the market is poised to explode.
06:17And ironically, Apple entering the space is the exact validation Samsung needs to prove
06:21that they were right all along.
06:25Look, Samsung started showing off flexible prototypes back in 2009.
06:29It's been a long-game approach for nearly two decades.
06:32But what does the smartphone of tomorrow look like, one of the first in the world to see
06:36a preview of different form factors and what might be coming to a phone near you?
06:40We're going to start with the Flex S, which is kind of like a triple foldable, and we've
06:45seen something like this before, but it gets more interesting as we go with each concept.
06:49Here is the outfoldable, so it's folding on the outside, but then it gets really interesting
06:53when you start looking at other technologies and how things can unfurl.
06:56In this case, we're talking about a rollable.
06:59So this is the Flex slidable, which goes from small all the way out to 7.2 inches.
07:04So imagine being able to press a button on your phone and getting a much larger canvas.
07:08But it gets even more interesting when you talk about the Flex Hybrid because it combines
07:12two technology into a single panel.
07:14In this case, you have a foldable and slidable in one.
07:18So it starts out very compact and then gets to 7.2 inches.
07:22So imagine this could be the smartphone of tomorrow in your pocket, but have a tablet size
07:27when you want it.
07:28And if the Flex Titanium display finally pushes the Galaxy Z Fold 8 comfortably and completely
07:32into the mainstream and takes adoption to the next level, I'm convinced it is 100% because
07:38of the incredible science happening inside those Samsung display labs.
07:42We are just getting started with our coverage leading up to Samsung Unpacked, and I'm going
07:46to have full hands-on impressions with the upcoming family of Z Fold devices.
07:50So now is a great time to make sure you're subscribed to Tom's Guide if you're not already.
07:54Let me know in the comments, does a completely crease-free, titanium reinforced screen make you
07:59want to finally buy a foldable?
08:01And do you think Apple is arriving too late to the party?
08:04For Tom's Guide, this is Mark Spoonhour.
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