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  • 6 hours ago
THE WORLD’S only wooden supercar, known as the "Splinter”, is a high-performance sports car that is estimated to be 90% wood. Fuelled by a lifelong desire to design and build his own car and inspired by a WWII airplane called the de Havilland Mosquito, designer and builder, Joe Harmon, from Mooresville, North Carolina, spent roughly nine years working on the Splinter with the help of his team. The Splinter began as a graduate school project at North Carolina State University and has continued since. Joe told us: “I’ve wanted to design and build my own car for my whole life. And we thought building it out of material like wood would present an interesting challenge that might make us do some out of the box things and it would make it a little bit more of a scholastic endeavour.” Joe said that the goal was to use wood in the construction of the car in every possible application - wood is our only naturally renewable building material, it is biodegradable and takes a small amount of energy to produce. Also, according to Joe, wood has a better strength-to-weight ratio than steel and aluminium. Every wooden part of the Splinter is made from composite construction. Each wheel consists of over 275 individual pieces. The wheel centres are made from rotary-cut oak veneer, covered by a walnut sunburst on the outside face and a cherry sunburst on the inside face. The Splinter's engine is a 7.0L small-block V8. The chassis is built almost entirely of wood composites, the body is made from woven strips of cherry veneer with a balsa core. Even though the car is not comfortable and may be impractical, Joe said that the goal in creating this car was to explore new ideas and perceptions of wood. He said: “The car was built as a design and build exercise to kind of show people what's possible and try to figure out for ourselves what we thought was possible.”

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Motor
Transcript
00:01I've wanted to design and build my own car for my whole life and we thought
00:06building it out of a material like wood would present an interesting challenge.
00:11The world's only wooden supercar.
00:24Just a ton of work, a lot of blood sweat and tears went into it. Obviously a lot of
00:28sandpaper as well.
00:31I'm Joe Harmon, I am the designer and builder of the world's only wooden supercar.
00:40I've wanted to design and build my own car for my whole life and we thought building it
00:45out of a material like wood would present an interesting challenge.
00:54Wood is our only naturally renewable, totally biodegradable building material. It has a better
00:59strength to weight ratio than steel and aluminum and it's just a beautiful material. It's a lot
01:04of fun to work with.
01:09I think there are roughly 20 different species of wood in the car. We try to stick to North American
01:13hardwoods. From an engineering standpoint we all consider to be interchangeable based on their
01:18density and strength. Walnut, cherry, maple, birch, hickory, ash. Most of the chassis is birch and maple.
01:30Wheels are walnut. The rest isn't mixed back.
01:35So interior wise, all wood steering wheel. There's no metal in that steering wheel anywhere whatsoever.
01:41It's nothing but wooden glue. A shaft that you see coming through the middle is the gear shift.
01:47The transmission's behind the engine in this car and the shift linkage goes over the top of the engine.
01:53Wheels were a ton of work. They're the most complicated part. Wood's very strong but it's
01:58also soft so when you come to these hard points of metal you need to be able to spread that
02:03load out
02:03over a larger area. Splinter was built over a nine year period of time. When I was in graduate school
02:14I was lucky enough to where my dad would pay for me to eat and go to school and live
02:18so I didn't have
02:19any other responsibilities other than to work on this car. It's a ton of work, pain, suffering,
02:26and sanding. As far as I can remember the tires are the only completely off the shelf piece of this
02:32car. I knew it would be a ton of work. I get asked the how many hours did this take
02:37question a lot.
02:38I tell people 20,000 hours. It was very slow, very time intensive process. Thinking how'd I get myself
02:45into all this. It ends up pulling everybody that's close to you into a project like this.
02:50I lived through the 10 years of building it. That was quite an experience. It's still completely
02:57relevant today and looks totally different from anything else I've ever seen. It was a lot of
03:03blood, sweat, and tears for sure. Mostly tears on my part. It has a seven liter small block v8. We
03:14think it makes about 650 horsepower. It has a six-speed manual transmission, airbag suspension at all four
03:20corners so we can adjust the height. It's a very, very low vehicle and we have to get it on
03:23and off
03:24of trailers a lot. So being able to pick it up and down helps. It's hot, noisy, uncomfortable.
03:35You can't see out of the back of it. You can barely see out of the front of it.
03:38You're in a really, really low driving position. That's kind of part of what makes it raw and makes
03:44it nice and exciting. It's not exactly the most practical vehicle in the world. It's not very good
03:51as a grocery getter.
04:00Fastest I've been in the vehicle is probably 30 miles an hour. I'm sure it has a top speed. I
04:06have no idea
04:06what it is. With the weight and the aerodynamics and the power that it makes, you know, maybe the
04:13engine could push this thing to 200 miles an hour. I don't know. I feel fairly certain that it will
04:18never happen, but it's probably theoretically possible. The car was really built as a building
04:24and engineering exercise to show people that you could do it. Heat is a concern. What will happen is
04:30if this car gets too hot, it'll start letting go and the panels will get droopy and they'll fall apart.
04:35Every vehicle can catch on fire fairly easily. It just so happens with this one there will be less
04:41left over at the end if it does catch on fire. When I look back on it, I think about
04:54all the good
04:54times I had. The coolest thing about the splinter for me was getting to go through this process and
04:58realize that I've got the absolute best friends and family that anybody could ever ask for.
05:05How many splinters did I actually get during the build? I lost track. I got my fair share for a
05:10lifetime's worth.
05:12all kinds of information.
05:15So
05:15there are much more questions in here.
05:15I am at number 3 of people.
05:15If you want to go through here, this time I'm going through.
05:15It may be done.
05:15It may be done.
05:16It may be done.
05:16I am at number 5 or so.
05:16I am at number 5 or so.
05:16So
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