00:00To make Nutella, we've arrived at the world's largest cocoa pod farm, where after being
00:19carefully cultivated, workers are now manually harvesting the cocoa, carefully selecting only
00:24the highest quality pods. These are then gathered into containers for easy transport to the
00:29processing unit. The real excitement starts there. Once they reach the small cleaning unit attached
00:38to the farm, large machine cutters split the cocoa pods into halves to extract the core part.
00:46As we observe these workers, they are efficiently separating the cocoa nibs, which protect the cocoa
00:51beans, and setting aside the extracted materials. These cocoa nibs, once left to dry, will gradually
00:58form a dry skin layer on their surface. After air drying, the nibs are checked to ensure they are
01:09ready for roasting. A preliminary quality test is conducted on these nibs to confirm they are
01:13beneficial for producing cocoa butter and chocolate, given how easily they break.
01:18Now, take a look as they've started to open all the cocoa bean packs and pour them into a hopper from
01:28where they're gradually moved to the collection bins with the help of vibrators. These vibrators
01:33first use vibrations to peel off the fine skin present on the cocoa beans, and then the clean
01:38beans are transferred to the roaster. As the nibs begin to roast, they start to expose the cocoa bean
01:44inside the shell. With the help of separating machines, the cocoa beans are then detached from
01:49the husks or shells, which are collected in dust bins on one side, while the cocoa beans are sent to
01:55grinding machines. Here, the beans are finely ground into cocoa powder.
02:04Let's gather the remaining materials needed to make Nutella. Starting with the harvesting of sugar beets,
02:10once a significant amount of sugar beets has been collected at their unit, they undergo a series of
02:15cleaning processes, followed by shredding, and finally, they're taken through the sugar-making
02:20process. Sugar plays a crucial role in the making of Nutella spread, and you can see here that the
02:25white sugar, once approved through testing, will be placed into CA vibrators. This ensures that only
02:31the purest sugar is used for Nutella. Now it's time to talk about milk, for which they exclusively
02:40contract happy, well-fed cows. This is because it's believed that the happier the cows are, the sweeter,
02:46higher quality, and more abundant their milk will be. The farm owners regularly update the quality
02:52assurance team about the cow's well-being and milk production. Once the top-quality milk is delivered to
02:58the Nutella production line, the first step is to test the milk for quality. Only after it receives
03:03approval from all experts are orders given to proceed with the milk. After securing cocoa, milk,
03:09and sugar, the next ingredient we need for making Nutella is hazelnuts. For this, we've headed to
03:15Turkey, known for producing the best hazelnuts in abundance. When it's time for the hazelnuts to be
03:20harvested, which is done based on the demands of Nutella producers, a harvesting process begins.
03:26This involves using heavy machinery along with the hazelnuts. Some debris is also collected,
03:31machinery capable of selectively collecting hazelnuts from the debris and using a back blower
03:37to return the rest of the debris to the ground. Upon arrival at the factory, the hazelnuts are roasted
03:51and separated from their hulls to prepare a fine paste. A human inspection is essential to ensure
03:57that nothing undesirable sneaks in to spoil the flavors. The last and most crucial ingredient that
04:04prevents Nutella spread from solidifying and enhances its taste is palm oil. The production of palm oil starts
04:10with the harvesting of palm fruit. The harvested bunches are then taken to factories, where they are sterilized and threshed.
04:17This process separates the fruits from the bunches, which are then mechanically pressed to extract the oil from the pulp.
04:24After gathering all the ingredients, we return to the factory where the production of Nutella has begun.
04:31The first step involves blending the hazelnut paste into the raw cocoa powder in a mixer until it forms a smooth mixture.
04:38The inherent oil content in the cocoa paste and hazelnuts transforms it into a silky smooth paste.
04:45This process separates the fruits from the bunches, which are then mechanically pressed to extract the oil from the pulp.
04:48After gathering all the ingredients, we return to the factory where the production of Nutella has begun.
04:53The first step involves blending the hazelnut paste into the raw cocoa powder in a mixer until it forms a smooth mixture.
04:59The inherent oil content in the cocoa paste and hazelnuts transforms it into a silky smooth paste.
05:23Subsequently, one by one, all the essential ingredients collected earlier, including this paste,
05:28sugar, milk powder, and other secret ingredients are added and left to mix for a while.
05:41After mixing for a set period, we are presented with the highly beloved Nutella chocolate spread.
05:46Just looking at its consistency is making me tempted to declare today a cheat day.
05:51The process of filling glass jars with Nutella begins without delay, ensuring that the flavors are perfectly preserved in the jars,
05:57ready to deliver that addictive taste with every bite.
06:04It's an extremely satisfying process where all the machines work in unison to fill, seal, and pack the jars meticulously,
06:12and let's not forget about attaching the Nutella labels.
06:15Next, we turn our attention to the buckets, which are filled with Nutella using clean and efficient nozzles.
06:22Take a closer look, and I bet it's hard not to be satisfied at the site.
06:25After being filled, the buckets pass under detectors to ensure they are sealed properly, preventing any Nutella from going to waste.
06:39It's beautiful how the rollers beautifully seal every bucket cap that comes their way.
06:47With the help of the most advanced machines, empty layers are being passed over a belt while the cream-coated layer moves underneath so they can easily fit together.
06:55And look how beautifully they are falling into place right on time, sealing the cream between them.
07:00This same process is repeated to add more layers.
07:03I'm amazed at how effortlessly these machines are performing the task.
07:07If you find this method to be quite convenient, don't forget to like the video.
07:14Where else will you find such beautiful and effective machines that can produce jam biscuits so effortlessly and quickly and in such large quantities?
07:22They know exactly when to drop the jam to avoid any mess.
07:26Let me show you how this process is happening at a remarkable speed, which is why they can easily dispatch close to 100 million biscuits in a day.
07:34The biscuits, shaped like sunflowers, look even more beautiful and satisfying when they're pressed down.
07:39Imagine machines so ingeniously designed and effective that they can churn out jam biscuits with seamless ease and efficiency.
07:48This dough, crafted with exquisite care, will be precisely cut and then placed into a mold-making wired gadget.
07:55And their aim goes far beyond simply creating cubes.
08:01Once all the cubes are carefully filled into all the molds, they will close the lid of this small electric maker to prepare a nice, soft covering that resembles a walnut.
08:15After giving it the shape of nuts, they will move all these soft nut coverings to the chocolate filling station.
08:21As soon as they are filled with chocolate, they will be joined together to create a snack that looks like a whole walnut.
08:26You must have eaten plenty of red velvet cupcakes, but let's see how that dazzling buttercream is applied in bulk on top of them.
08:33This inside factory clip will assure you that all the cupcakes here are being prepared with utmost care and cleanliness.
08:39The cupcake trays don't stop moving even for a second, thanks to these machines that excel at working so quickly.
08:45These ingredients are being added to prepare a special dough, and the best part is that this product is also made in a 100% automated manner.
08:56Now, when the machines have prepared the dough properly, they will transfer it to hoppers, from where you will see how cutters dispense a specific amount of dough onto the belt.
09:05The advantage of this is that you can produce a good bulk quantity of the same product in less time.
09:17Let me tell you, this dough is being prepared to make soft and fluffy waffles, which will be placed in proofing chambers for a while to proof.
09:24As soon as the dough has risen for a specific time, the huge waffle makers are greased and ready.
09:44All the dough balls will pass through the waffle makers, where they are thoroughly cooked from the moment they enter until they come out.
09:50These mini waffles are prepared in ready-made factories to help make your breakfast quicker and ensure they are served with absolute freshness.
09:58That's not the end of your fun.
10:26If you want to spice up your time with more amazing and bulk production videos, we're right here.
