How are sanitisers made at this UAE facility

Gulf News

UAE-based facility describes the process behind the making of sanitisers and the rising demand for sanitisers due to the COVID-19 pandemic.  See more videos at https://gulfnews.com/videos  Read more Gulf News stories here: https://bit.ly/2HLJ2km  #coronavirus #COVID19 #handsanitizer

Transcript

00:00We are getting all the raw materials from all the brands which can be trusted at this

00:09particular time.

00:10There is nothing like shortcuts.

00:11All the chemicals has to be passed through QC, QA and micro as well because without the

00:15micro approval you cannot take any, any of the raw material inside the factory.

00:19So it has to be tested before it enters the factory only.

00:22So it will be in the loading bay before it comes to the factory.

00:24So there we will get the approval, then the loading, offloading and the rest of the procedure

00:27of the logistic will happen.

00:29Once the chemical will approve, that will come for the technical, like the development

00:32team which has recently developed all very nicely.

00:35They have done from last five, six, like two, three months, from last two, three months

00:39which they are doing.

00:40So they have recently done a very good job and because of that we are able to get the

00:44certifications from all around the world.

00:46We are trying to get it like UAE has given the first approval for our product.

00:50What our technical team has recently just upgraded from our lab basis to commercial

00:55basis in last few months.

00:56Once the corona has started spreading, we have started taking our production from 24

01:007, like from 12 hour shift to 24 hour shift and we are running continuously only three

01:04lines.

01:05We have only completely six to seven lines.

01:06We are continuously, we are doing the sanitizer production.

01:08Once we get the raw material cleared from the quality QC and micro, so it will come

01:12to the production as, as required for the technical specifications and the requirement

01:17of the cattle.

01:18So it comes to the production and then we do the manufacturing.

01:20I will just give you a glimpse of how we do the manufacturing.

01:23See there is a gelling agent and there is a vehicle and there is an active.

01:27So we first make the gel and then there is a vehicle.

01:29So we just mix both the things and then we add some additives in that.

01:33So when I say gel, gel is the vehicle here and the actives when I say, it's the IPA which,

01:39which is actually approved by USFD as the most impact material today on the viruses.

01:44So that is a major part there and this is the way how we are doing the manufacturing.

01:48There's a little mixing and all, a small stuff is there of mixing and all and it will directly

01:52go to the filling line where I say that there's a primary packaging, secondary, tertiary and

01:56quarterly is there.

01:57So the primary packaging will happen where there's no human intervention.

02:01Once the manufacturing is done, it will directly pass into the machine and automatically it

02:04will be sealed off and the final packaging will happen.

02:07From there again it will go to quality control and quality assurance and micro.

02:11Till they approve the product, it cannot go to the market before the approval of microbiology

02:16first.

02:17Sterling perfume industries are currently trying to be in the top most for the social

02:21cost to provide sanitizers as it's one of the best thing which WHO recommends for the

02:26world or for everybody to be used in a regular basis.

02:30So currently we are doing the manufacturing of around 200,000 pieces per day in all forms

02:36like 65 ml, 200 ml, 500 ml, 1 litre as per the consumer requirement and also in the cans

02:42we are in the market and we are trying to reach by 300,000 pieces a day to reach maximum

02:47volume of UAE as far as UAE and around the world where we can reach.

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